Manufacturing

Critical Operations Infrastructure
for Manufacturing

From PLC-triggered production line alerts to multi-shift workforce safety notifications and supply chain disruption management, CaravelIQ connects your industrial control systems directly to your people.

Scenarios Manufacturing Facilities Face Every Day

Manufacturing operations run 24/7 across multiple shifts, sites, and supply chains. When something goes wrong, the response needs to be instant and coordinated.

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Production Line Halt Alerts

Automatically notify maintenance engineers, shift supervisors, and operations managers the moment a PLC signals a production fault, threshold breach, or line stoppage, via MQTT in real time, no human trigger required.

⛑️

Workforce Safety & Evacuation

Multi-zone facility evacuations with shift-specific recipient groups, real-time accountability dashboards, and automatic escalation for workers who haven't responded, tracking every individual to safety confirmation.

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Multi-Shift Workforce Communications

Communicate with the right shift at the right time across multiple sites in multiple time zones. Contact lists update automatically with shift schedules, no manual override required.

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Supply Chain Disruption

When a key supplier triggers a disruption alert, weather event, geopolitical risk, logistics delay, notify procurement, operations, and planning teams simultaneously with full incident tracking through to resolution.

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Quality & Compliance Incident

Trigger rapid product hold, recall preparation, or audit response workflows the moment a quality threshold is breached, with task assignment, RTO tracking, and evidence-grade audit trail for regulators.

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Environmental & Hazardous Events

Gas leak, chemical spill, or atmospheric alert? CaravelIQ integrates with environmental sensors to automatically trigger protective actions, evacuations, and regulatory notifications simultaneously.

Caravel Industrial

Your PLCs, Connected to Your People

Caravel Industrial is CaravelIQ's IIoT integration layer. It connects directly to Programmable Logic Controllers and industrial sensors via MQTT, turning machine signals into immediate human communications.

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MQTT Native

Direct broker integration with any MQTT-enabled PLC, sensor, or SCADA system. No middleware, no custom adapters.

⚙️

Configurable Thresholds

Define exactly which sensor values trigger which notification workflows. Multiple thresholds, multiple escalation paths.

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Shift-Aware Routing

Automatically route alerts to the right shift group at the right time. Integrates with HR scheduling systems.

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Full Incident Lifecycle

From sensor trigger to resolution, task management, accountability tracking, and post-incident reporting all in one platform.

Platform Capabilities for Manufacturing

  • PLC/SCADA integration via MQTT
    Machine-triggered notifications with zero human delay in the alerting chain.
  • Multi-channel, multi-language delivery
    Voice, SMS, email, WhatsApp, and desktop app, in the recipient's preferred language and channel.
  • Zone-based evacuation tracking
    Account for every worker by zone, building, and shift with real-time confirmation dashboards.
  • On-premise & air-gapped deployment
    Deployed entirely inside your facility network. No internet dependency for core alerting functions.
  • Regulatory audit trail
    Every notification, every response, every action, timestamped and exportable for ISO 45001, OSHA, and environmental compliance reporting.
CampanaOne for Manufacturing

CampanaOne Enterprise, with Caravel Industrial integration, is the complete platform for manufacturing facilities requiring automated machine-triggered alerting combined with full incident lifecycle management.

  • Direct MQTT/PLC integration
  • On-premise or hybrid deployment
  • Multi-shift scheduling integration
  • Full compliance audit trail
Explore CampanaOne ↗

Connect Your Machines to Your People

Talk to our industrial team about PLC integration, deployment architecture, and how CaravelIQ can protect your workforce and production operations.

Talk to Our Team

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